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AM series Mini LED full-automatic laser repair equipment

Micro ASM AM series Mini LED full-automatic laser repair equipment AM-X platform is a complete micro-assembly system. Its core module integrates three parts: high-precision mount system, prefix system and production data analysis. The double drive structure of micron gantry can be used to construct the online generating system.


  • DESCRIPTION
  • key Parameter
  • Application Area
  • Related Processes
  • Product Advantages
  • Micro ASM AM series Mini LED full-automatic laser repair equipment

    AM-X platform is a complete micro-assembly system. Its core module integrates three parts: high-precision mount system, prefix system and production data analysis. The double drive structure of micron gantry can be used to construct the online generating system.

    It can be equipped with nozzle heating module, material plate/wafer placing plate, ultrasonic module, laser heating module, UV dispensing and curing module, hot nitrogen and formic acid process protection gas module, base preheating module, process monitoring module, chip flip welding module.  

    It is widely used in electronic equipment (Micro LED,mini LED display chip, metric 03015, 008004 on the next generation mobile phone), medical equipment (CT imaging module assembly), optical devices (Laser LD PD bar assembly, VCSEL, PD, LENS assembly, etc.), semiconductor (MEMS devices, Rf devices, microwave devices and hybrid circuits) and other fields.

    The AM-X system will record the mount data of each product in real time, so that the production status can be inquired freely and flexibly, and the mount compensation data can be adjusted according to the dynamic data to achieve the best production status.

  • Series

    AM-10MR

    AM-20MR

    Equipment automation

     Automatic disassembly/automatic welding/dip/pick up chip

    Stick putprecision

     ±5μm 3sigma

    ±10μm 3sigma

    Dip function module

    Tin paste/flux

    Working mode

    Online automatic

    Online automatic

    UPH

    60 seconds / 1

    The scope of work

    500*400mm

    1500*800mm

    Application

    Mini LED display /Mini LED backlight  

    Mount device size range

    0.05-0.5mm

    0.05-0.5mm

     Height measurement

     KEYENCE laser measures 0.005 mm

    Comprehensive mounting accuracy

    ±5μm 3sigma

    ±10μm 3sigma

    Laser heated nozzle

     Size range: inner diameter 0.03-0.2mm, maximum temperature 450℃

    XY driven form

    Linear motor

    Linear motor

     Light source

      Programmable LED light source, with efficient and reliable background light function

    Displacement

    distance

    X:400mm Y:900mm

    X:1600mm Y:900mm

    Process monitoring system

    Can be record

     

     Z:80mm  T:360°

     Z:80mm  T:360°

     Toolhead (suction nozzle)

    Vacuum adsorption type

    XY axis resolution

     ±1μ

    ±2μ

    Wafertable

     6寸*4个

    Z axis resolution

    0.5μ

    Carrier/substrate and enclosure are fixed

     Vacuum adsorption/mechanical clamping

    T axis resolution

    0.018°

    0.0032°

    Process protection gas

    Hot nitrogen

    Bonding force control

     10-400g 

    10-400g 

    Access requirements

    220V 50±10Hz 3.5KW 0.4. ~ 0.6Mpa compressed air

    Upper visual system

    Dimensions and weight

    1300X1700X1850mm、2000kg

    Lower visual system

     1μ 

     2μ 

     

     

     

     

  • Micro LED, mini LED display chip

  • Laser heating

    Adhesive technology

    Curing (uv, temperature)

    Reflow welding \ eutectic, tin gold, indium

    Mems assembly

    Hot pressing

    Ultrasonic welding heat

  • Online automatic operation, high production efficiency

    Integration of high precision mount system, prefix system and production data analysis system

    Record the mounting data of each product and inquire the production status in real time

    Man-machine friendly interface is easy to operate and easy to program

    Machine intelligence controls all process related parameters: pressure, temperature, time, power, light source and image, and process environment

    According to the needs of the free collocation of relevant functional modules: laser heating module, suction nozzle heating module, UV dispensing and curing module

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