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ShuttleStar SV-2000A large repair platform

SV-2000A Hot air head and mounting head are integrated design, equipped with automatic welding and automatic mounting function, which can remember 50,000 working positions; It is equipped with X, Y axis stepping motor drive, rocker operation. It can be moved in small steps as it approaches the target, with memory function, and it has mass data storage. It automatically absorb BGA for welding, and automatically placed to the designated location of the BGA after welding; It is equipped with color optical vision system, with spectral dual color, amplification and fine tuning function, including color difference discrimination device, auto focus, software operation function, 30 times optical zoom, and it can repair the maximum BGA inch 80mm*80mm.


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  •   ShuttleStar SV-2000A large repair platform


     SV-2000A Hot air head and mounting head are integrated design, equipped with automatic welding and automatic mounting function, which can remember 50,000 working positions; It is equipped with X, Y axis stepping motor drive, rocker operation. It can be moved in small steps as it approaches the target, with memory function, and it has mass data storage. It automatically absorb BGA for welding, and automatically placed to the designated location of the BGA after welding; It is equipped with color optical vision system, with spectral dual color, amplification and fine tuning function, including color difference discrimination device, auto focus, software operation function, 30 times optical zoom, and it can repair the maximum BGA inch 80mm*80mm. It has embedded industrial control computer, touch screen man-machine interface, PLC control, real-time temperature curve display, which can display the temperature setting curve and 5 temperature curves at the same time. It adopts color LCD monitor. Suction nozzle can automatically identify suction and mounting height, and pressure can be controlled in the small range of less than 80g. It is connected to external nitrogen, with nitrogen protection welding; It also has the protection function of losing pressure of air source. It has vacuum pump built inside precision fine-tuning in suction nozzle, and its Φ Angle is 360 ° rotation. It supports frame for BGA welding zone, and height can be adjusted to limit local subsidence of welding zone. With 8 section of rise (fall) temperature +8 section of constant temperature control, it can store 200 sets of temperature Settings, and connect to the computer, with mass storage. Curve analysis can be performed on the touch screen, which can be compared with the historical curve. The software can be upgraded to automatic learning, with computer communication function equipped with communication software. Up and down three temperature zones are heated independently, and the heating temperature and time are all displayed on the touch screen, which can be repaired with high difficulty CGA. The upper and lower hot air head can be moved at any position in the working area, which is suitable for reliable repair of BGA at different positions on PCB.

      Product Video


  • PCB size:     W20*D20 ~ W1000*D800mm

    PCB thickness   0.5 ~ 4mm

    Mounting accuracy   ±0.05mm

    Bottom preheating   far infrared 6000W

    Temperature control   type K, closed loop control

    PCB positioning mode   shape or Jig

    Top heating     hot air 1000W

    Lower heating   hot air 800W

    Use three-phase power supply    380V, 50/60Hz, 10KW

    Machine size     equipped with outer cover L1460*W1100*H1600mm

    Use air source     standard 4~6kgf/cm2, 95L/min

    The weight of the machine     about 410KG

  • Difficult to repair components such as large servers, base stations and industrial computers

    Special returnable and highly difficult returnable components, including CGA, BGA, QFN, CSP, LGA, Micro SMD, MLF(Micro Lead Frames)

     

  •  Automatic removal of faulty devices

    Clean pad and add solder (flux or tin paste)

    Automatic welding, automatic disassembly

    Selective temperature curve

    Automatic cooling

  • The integration design of hot air head and mount head can realize automatic welding, automatic disassembly

    Top and lower hot air, bottom infrared wave heat pipe, three temperature zone independent heating, heating time and temperature real-time display    

    Color optical vision system, with the functions of light splitting, amplification and fine tuning, using HDMI interface high HD display, megapixel high definition

    camera, high-power optical zoom

    Embedded industrial control computer, PLC control, real-time temperature curve display, temperature curve analysis can be compared with the historical preservation curve

    Suction nozzle pressure can be adjusted, the minimum pressure is less than 30g, to ensure that BGA does not overflow tin when welding

    Built-in vacuum pump, the maximum vacuum suction up to 80G, fine tuning suction nozzle, 0-60° rotation;

    8-segment temperature rise (fall) + 8-segment constant temperature control, mass storage of temperature curve, curve analysis can be carried out on the touch screen

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